The sawdust making machine is designed to convert wood logs, branches, wood chips or waste wood into sawdust. The sawdust making machine is a key crusher machine that makes raw materials into small fines for charcoal briquette production. It is also widely used in the furniture, agricultural and construction industries and has a variety of uses including fuel, papermaking, edible fungi, animal bedding and particleboard production and sawdust board processing.
The Structure of Sawdust Making Machine
Feeding Port: Feed the raw material into the cutting or crushing chamber for processing. It can be a conveyor belt, a feed roller, or gravity-fed depending on the design.
Crushing Chamber: This is the main part of the machine where the raw material is processed. Inside the chamber, there’s a cutting or crushing mechanism that breaks down the wood into sawdust. It consists of rotating blades, hammer and screen.
Motor: Sawdust making machine is powered by electricity, diesel engines, or hydraulic systems. The power source provides the energy necessary to drive the cutting or crushing mechanism.
Control Panel: where operators can adjust settings such as feed rate, cutting speed, and other parameters to optimize performance.
Discharge Outlet: Once the material is processed, the sawdust exits the machine through a discharge outlet. This outlet may lead to a collection bin, conveyor belt, or other means of transporting the sawdust away from the machine.
Working Principle of Sawdust Making Machine
The raw materials in the sawdust making machine are continuously cut into small pieces by the high-speed rotation of the alloy steel blades, and then enter the crushing chamber for hammering. After crushing, the materials smaller than the size of the screen are discharged out of the screen through the air flow, while the materials larger than the size of the screen remain in the crushing cavity to continue crushing, and then are discharged out of the machine through the screen. The sawdust machine can adjust the screen hole size and change the output particle size according to user requirements.
Raw Materials
Sawdust making machine is used to produce high quality sawdust directly from different types of wood logs. It helps dispose of large amounts of woody waste.
Wood Log: Large logs obtained from trees, may be sourced from forestry operations, tree removal activities, or wood processing industries.
Wood Branch: Branches trimmed from trees during pruning or felling operations.
Wood Waste: Various forms of wood waste generated from woodworking operations, construction sites, furniture manufacturing, and other industries. Including sawmill residues, wood chips, wood shavings, and wood offcuts.
Wooden Furniture Waste: Waste generated from the manufacturing or dismantling of wooden furniture, such as sawdust, wood scraps, and broken pieces, can be effectively processed by sawdust making machines.
Wooden Panel and Board: Scrap or waste materials from the production of wooden panels, boards, and laminates.
Biomass Residue: Such as crop stalks, sugarcane bagasse, corn cobs, and bamboo residues.
Wood Pellets and Briquettes: Defective or rejected wood pellets, briquettes, or compressed wood products.
Finished Product
Features of Sawdust Making Machine
- 1. Adjustable: Allow users to adjust the crushing mechanism to accommodate different types of wood and desired output sizes. This feature enables customization of the sawdust produced according to specific requirements.
- 2. Efficient: Equipped with a powerful motor and sharp blades to ensure efficient and smooth operation. Able to process large quantities of raw materials in a short time, reducing the time and cost of sawdust production.
- 3. Compact Design: Designed to be scientific and compact and space-saving, making them suitable for use in diverse environments, including small workshops or production facilities.
- 4. Easy to Operate: Intuitive control panels with user-friendly interfaces facilitate ease of operation. One person can complete the entire crushing process, saving labor investment.
- 5. Safe: Incorporate emergency stop buttons, protective guards, and automatic overload protection to prevent accidents and ensure operator safety.
- 6. Durable: Constructed with robust materials such as steel or cast iron to withstand the rigors of heavy-duty operation and ensure long-term durability and reliability and have a long using life.
- 7. Noise and Dust Reduction: Minimize noise pollution and airborne dust emissions.
- 8. Easy to Maintain: Designed with easy-to-access components and maintenance points simplify routine maintenance tasks such as blade sharpening, lubrication, and cleaning, reducing downtime and ensuring optimal performance.
Application of Sawdust Making Machine
Sawdust making machine has a variety of applications across different industries and sectors due to their ability to efficiently process wood waste into a usable form. Sawdust machine is widely used in planting, papermaking, density boards, garden pruning, biofuels, edible fungi, etc. Suitable for paper mills, forest farms, wood factories, etc.
Woodworking Industry: Sawdust making machine is extensively used in the woodworking industry to process wood waste generated from various operations such as sawing, planing, and milling. The sawdust produced can be used as a raw material for particleboard, plywood, high density board, MDF (medium-density fiberboard), or sawdust board.
Biomass Energy Production: Sawdust is a valuable biomass resource that can be used as a fuel in biomass boilers, pellet stoves, civil heating combustion, and biomass power plants replacing coal, heavy oil, and natural gas. Sawdust making machine can produce uniform-sized sawdust particles suitable for combustion.
Edible fungus culture medium.
Animal Bedding: Sawdust is commonly used as bedding material for animals in farms, stables, and pet enclosures. Sawdust making machines produce fine, absorbent sawdust suitable for animal bedding, providing comfort and hygiene for livestock and pets.
Composting: Sawdust can be incorporated into composting processes to improve aeration, moisture retention, and microbial activity. Sawdust making machines produce finely shredded sawdust that can be easily mixed with organic waste materials for composting.
Art and Craft: Sawdust can be used as a raw material in art and craft projects, such as making sculptures, decorative items, and papermaking.
Mulching and Landscaping: Sawdust can be used as a mulching material in gardening and landscaping applications. It helps retain soil moisture, suppress weeds, and regulate soil temperature.
Environmental Cleanup: Sawdust making machines can help manage and repurpose wood waste from forestry operations, construction sites, and furniture manufacturing facilities, contributing to waste reduction and environmental sustainability.
